I’ve had lots of my clients ask me why we print their products utilizing completely different strategies at completely different occasions.

It is a legitimate query and for the sake of training the bigger lots and for these which can be I’ll define the distinction between the printing course of and the way they might apply to your undertaking. There are usually 4 printing strategies, they’re screen printing, warmth switch press, and embroidery “nicely this isn’t actually printing however I place it there as you continue to want to position a picture on a t shirt”. The final and the newest expertise is direct to garment. This course of can produce some implausible excessive decision photographic printing however it’s at a price.

Screen printing

Screen printing is most certainly the most well-liked technique of printing promotional t shirts, the arrange course of is just like offset conventional printing strategies the place it is advisable to present your pictures in to separable color recordsdata, for instance you probably have a 4 color file it is advisable to provide a CMYK file which the print manufacturing agency can break every color down and isolate them from one another creating, 4 separate print pictures, one for the cyan color, one for magenta and one every for the yellow and Ok being black or gray scale.

Now that the CMYK recordsdata have been separated a separate screen is produced for every color in whole 4 screens a C screen, M screen, and one every for the Y and Ok screens. So every color has its personal separate screen. After the screens have been produced and have been high quality examined and all changes have been made they’re mounted on to the screen printing press have been every color is aligned to the following utilizing registration marks on the screens. What this implies is that every color is printed individually on the promotional T shirt. Now that the screens have been set and have been examined we will start the printing the t shirts.

In summarising screen printing we observe that there’s fairly a little bit of setup work to be performed, it is advisable to permit a hefty lead time for the turnaround of the promotional T shirts, additionally because the setup course of is so intensive there’s a substantial price concerned about $70 to $150 per color so in a 4 color print it could be between $280 and $600 relying on the print, and you’ve got but to print one good promotional T shirt.

The great news is that the arrange is the most costly a part of the screen printing course of and any more every t shirt is at a minimal value. To sum up, screen printing is the perfect course of for producing massive quantities of promotional T shirts, a minimal order of some hundred and upwards.

Warmth Press

Printing Promotional t shirts with warmth transfers entails the digital copy of a warmth switch picture on to specifically coated paper that’s then reversed printed and warmth pressed on to the promotional t shirt.

Some great benefits of printing t shirts with warmth switch are that it’s conducive to brief runs. For instance it’s attainable and value efficient to provide as little as one promotional t shirt. Due to this fact if you happen to want just a few t shirts that is the tactic for use, sadly this course of comes with an enormous restriction, you may solely print on to white t shirts, now it’s possible you’ll suppose that that is not real good however contemplating over 80% of promotional t shirts which can be printed white the choice is just not that unhealthy.

Embroidery

As I beforehand talked about within the introduction of this text embroidery is actually not a printing course of however essentially you’re inserting a picture on to a promotional t shirt, so I’ve determined to incorporate it, if for nothing greater than clarifying the method used to embroider promotional t shirts funny dog shirts.

In a quite simple clarification embroidery entails re scanning the picture in to a sew sample or extra so this creates a digital stitching map for the embroidery machine to comply with. One of many limitations of embroidery is that it is just conducive to sewing smallish pictures like a brand on the breast pocket of the t shirt or a membership emblem on the sleeve of a polo shirt.

Embroidery produces extremely sturdy products, generally used for company clothing it’s not restricted to t shirts or polo shirts.

Direct to Garment Printing

That is the newest in printing promotional t shirts, a completely digital course of; it really works just like your home inkjet printer. The t shirt is positioned on a movable platen and is guided by way of the print heads with excessive accuracy to provide a number of the highest high quality printed graphics thus far. This printing technique is able to printing on to any colored t shirt, because it makes use of white ink as the bottom color on colored promotional t shirts.

With digital direct to garment printing all you do is mount the t shirt on to the platen and press print in your pc simply as you’ll when printing a phrase doc. The direct to garment course of is medium priced and is getting less expensive as new expertise are being launched on to the market. It’s attainable to provide a single prime quality t shirt to a number of hundred in a cheap method.

Summarising

The screen printing course of may be very intensive and expensive to arrange however when performed it’s the most cost-effective technique for printing massive volumes of promotional t shirts. The warmth press technique is simply capable of print on white t shirts, however you may print very small runs and is ideal if you happen to solely need a single t shirt.

Embroidery is a course of that stitches colored cotton or string on to a t shirt to provide a picture and largely used on company uniforms. Lastly direct to garment printing is a digital printing course of